Compressors are either the axial design (with up to 19 stages) or the centrifugal design (with one or two impellers). In the axial compressor designs, beam and cantilever style stator vanes are utilized. Cantilever style stator vanes are used in compressors where stage loading is relatively light. Compressor pressure ratios have increased signifi cantly over the past forty years with the aero-derivative consistently leading the way to higher levels. Pressure ratios, which were 5:1 at the start of World War II have increased to 12:1 for the newer industrial gas turbines. Through the use of increased stage loading (variable geometry and dual-spool techniques), compressor pressure ratios of most recent aero-derivatives have been increased to greater than 30:1 (Figure 1). This advancement in the state of the art is a prime contributor in the overall increase in simple-cycle thermal efficiency to 35% for aero-derivative gas turbines. To achieve similar efficiencies the industrial gas turbines have had to use regenerators and other forms of waste heat recovery. Typical materials used in the compressor are listed in Table 1.
Figure 1. Courtesy of United Technologies Corporation, Pratt & Whitney Aircraft. A pictorial summary portraying the history of compressor blades from the early JT3 turbojet compressor blade on the left through to the most recent PW4084 blade on the right. This photograph represents a three-fold increase in Compressor pressure ratios.
Tabel 1 Typical materials used in the compressor
COMPONENT | MAETRIAL | TRADE NAMES |
Air Inlet Housing | Aluminum |
|
Forward Bearing Support | Aluminum | RR350, L51 |
| Iron | Nodular |
| Stainless Steel | Jethete M.152, 17-4 Ph, 410 |
Housing | Aluminum | RR350, RR390, L51 |
| Titanium | 6A1-4V |
| Iron | MSRR6078, FV 448, FV 507 |
| Stainless Steel | Jethete M.152, Chromally |
| Precipitation Hardening Super Alloy | Inco 718 |
Exit Housing Diffuser | Aluminum |
|
Rear Bearing Support | Aluminum | RR350, L51 |
| Iron | Nodular |
| Stainless Steel | 310, 321, FV 448, Chromally 410, Jethete M.152, MSRR 6078 |
| Precipitation Hardening Super Alloy | Inco 718 |
Stator Vanes | Aluminum | RR 58 |
| Titanium | 6A1-4V |
| Stainless Steel | A286, Chromally, Jethete M. 152, Greek Ascoloy, FV 535, FV500, 18/8, |
| Precipitation Hardening Super Alloy | Nimonic 75, Nimonic 105 |
Rotor Blades | Aluminum | RR 58 |
| Titanium | 6A1-4V, TBB |
| Stainless Steel | A286, Greek Ascoloy, FV 535, FV520, 17-4 Ph, 403 |
| Precipitation Hardening Super Alloy | Inco 718, Nimonic 901 |
D iscs, Spool, Drum | Titanium | 6A1-4V, TBA (IMI 679), IMI 381 |
| Steel | 4340, FV 448, B5-F5, 9310 |
| Stainless Steel | 410, 17-4 Ph, Jethete M. 152, Chromally (FV 535) |
| Precipitation Hardening Super Alloy | Incoloy 901, Inco 718, Nimonic 901 |
Shafts, Hubs | Steel | Hykoro, 4340, 9310, B5-F5 |
| Precipitation Hardening Super Alloy | Inco 718 |